The process
Made to Measure
The full Sturdy build experience featuring individually tailored fit, bespoke design and custom finishing. Each bicycle is a unique piece of engineering that aims to provide the owner with a truly one of a kind cycling experience.
How does it work?
Step 1 - The first step is choosing a model and placing a deposit - Check out the descriptions in our base model pages don’t worry if you aren’t certain which model will suit you best, we can always change this based on the consultation process. Placing a deposit secures your place in the build queue and provides you with an estimated delivery date.
Step 2 - We will work with you to create a detailed design brief for your bike. Amongst other details we will discuss your specific handling requirements, riding preferences, personal riding goals, aesthetics and the general ‘personality’ of your future bike.
Step 3 - An optional step in the process is a bespoke bike fit - we highly recommend this step unless you already have a very clear idea of your specific bike fit requirements or concerns. We are based in Frome, Somerset and we will personally conduct a bike fit at our workshop. If you are unable to make the journey to our workshop then we will be happy to recommend a bike fitting expert closer to your locality, we are also happy for you to use your own choice of bike fitter.
Step 4 - When a design is finalised we will require the next deposit instalments. Once payment is made we will finalise your design and order the 3D printed parts. Whilst your parts are being printed we will begin to prepare all of the associated materials. Tubing will be selected and cut to size, components will be gathered and some of the smaller sub assemblies will be prepared.
When your 3D printed parts have been delivered it is necessary for us to complete some machining or finishing processes on all of the critical interfaces. The bottom bracket, cranks and various other parts all require post machining in order for them to conform to the necessary tolerances for each component. Once these processes have been completed we will begin the fabrication process.
Step 5 - The fabrication process is staged. First we assemble and weld the bicycle frame and other parts.
Next we complete any finishing processes that you have selected such as anodising or polishing. Once we’re happy with the finish we will begin the final assembly. You will receive updates during the fabrication process and any fine details relating to build kit or finishing processes will be finalised. When your bike is fully assembled the last balance payment will be due and we will complete a final QC before preparing it for shipping or collection.
Congratulations, your Sturdy Cycle is ready to ride!
Set Size
Our set size models are available in 4 fixed sizes. They are aimed at customers that do not require the full custom experience. Perfect for riders who want a top-tier titanium bike without the wait for a custom build.
The SC-G and SC-R bring the same game-changing 3D printing tech that was pioneered in our fully custom models, all hand-made and meticulously finished in Somerset, at the Sturdy Cycles workshop in Frome.
Set size frames are deisnged with a focuses on adaptability. They work seamlessly with a wide range of aftermarket components, allowing riders to build theirt own customised Gravel or Road bicycle.
We also offer a 'Set Menu' build kit option which utilises a range of our favourite components and build kit.
How does it work?
Step 1 - Chose between our set size models SC-G or SC-R.
Step 2 - Chose your preferred size, logo colour and optional extras.
Step 3 - Tom and Jack will assemble and finish your chosen selection - Lead times are approximately 6 weeks. Once finished your new frame or bicycle will be be packaged and shipped directly to you.